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TuT - How cut an xbox 360 case [The right way].
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<blockquote data-quote="tim008" data-source="post: 4412315" data-attributes="member: 91968"><p><span style="font-family: 'lucida sans unicode'">In this tutorial i shall be showing and explaining to showing you how to make a template and cut an xbox 360 case correctly, in order to achieve a modded 360 case.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'">[CODE]This thread is picture heavy, so give it time to load.[/CODE]</span></p><p></p><p><span style="font-family: 'lucida sans unicode'">Tools needed:</span> <ul> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Scalpel</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Sellotape</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Marker Pen</span></li> </ul><p><span style="font-family: 'lucida sans unicode'">To make your own template, go here: </span><a href="http://www.se7ensins.com/forums/topic/400337-360-case-mod-planning-psd-tut" target="_blank">http://www.se7ensins.com/forums/topic/400337-360-case-mod-planning-psd-tut</a></p><p></p><p></p><p>So here is a template ive made up and printed out:</p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">[It is the akimbo logo, with the "ELITE" logo.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2089.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span> <ul> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">So you want to cover the outline in sellotape. This will:</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Stop the marker soaking into the paper</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Give you cleaner cuts</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Make it re-usable.</span></li> </ul><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2091.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next we will take our scalpel, and cut out the shape we want:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2092.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep doing it until its totally finished. *Keep the loose bits from the gun stubs, as you will need them*</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2095.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next we will position the template onto the xbox 360 cover. Use some tape to hold it in place:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2096.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next, take your marker and draw a thick line on the outline of the template, and onto the xbox.</span></p><p><span style="font-family: 'lucida sans unicode'">Start with the loose parts. You need to hold them in place whilst you draw on them.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2097.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep going until its all markered:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2098.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Remove the paper template, and vala! You have the outline to cut to:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2099.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><strong><span style="color: #ff0000"><span style="font-family: 'lucida sans unicode'">Next is 1 of the most important parts of this tutorial. Cover the lines your going to be cutting with sellotape. This keeps the blade clean ensuring clean cuts.</span></span></strong></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2100.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p><span style="font-family: 'lucida sans unicode'">Now is a good time to remove the steel insert it, just pull it, it will detach.</span></p><p></p><p><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2101.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p></p><p></p><p></p><p></p><p></p><p></p><p><u><span style="color: #0000ff"><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">Now down to the cutting.</span></span></span></u></p><p></p><p><span style="font-family: 'lucida sans unicode'">Tools needed:</span> <ul> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Jigsaw [fitted with a fine toothed blade].</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Drill with sharp 10mm drill bit</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Pliers</span></li> <li data-xf-list-type="ul"><span style="font-family: 'lucida sans unicode'">Dremel with sanding attachment</span></li> <li data-xf-list-type="ul">Jigsaw with fine toothed blade</li> </ul><p>[spoiler]<img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2109.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" />[/spoiler]</p><p></p><p></p><p></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">So, take you drill and drill holes in the corners, and anywhere you will need to turn the blade:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2102.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep going til all the corners are drilled:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2103.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next we will remove the supports on the underside of the case, take your pliers and bend then off like so:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2105.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep going til the surface below where you are cutting is clear of these supports:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2106.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next grab your jigsaw and start cutting. Theres no rush, take it easy,<span style="color: #ff0000"> let the saw do the cutting, do not force it:</span></span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2107.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Theres the logo done:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2108.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep going til its all cut out. [Keep the loose bits from the gun stubs], you will need them. [Don`t worry about the "O" in the xbox, it always pops off. You can fill the hole later.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2110.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Remember those supports we removed earlier? We are going to need to smooth them out. So grab your dremel with the sanding attachment, and smooth them:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2111.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep going til its all smooth:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2112.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p><span style="font-family: 'lucida sans unicode'">So now it should look like so:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2113.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p></p><p><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">Next we are going to smooth out the cuts.</span></span></p><p><span style="font-family: 'lucida sans unicode'">Tools needed:</span></p><p><span style="font-family: 'lucida sans unicode'">Files</span></p><p><span style="font-family: 'lucida sans unicode'">Sandpaper [180 grit]</span></p><p><span style="font-family: 'lucida sans unicode'">And i use a piece of wood with 80 grit sandpaper stuck on</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2114.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">So start by doing the biggest cuts:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2115.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Thats the logo done!</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2116.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Keep doing til its all done. Now is a good time to smooth over any mistake made whilst cutting:</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2117.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Next grab your sandpaper, we are going to be removing the burrs from the cutting and filing, both the front and back needs to be done. Gently rub it on the edges of the cuts, this will round the corner slightly, and make it smooth.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2118.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span></p><p></p><p></p><p><span style="font-family: 'lucida sans unicode'">Once its finished, it should like smooth and burr free. Its now ready for filling.</span></p><p></p><p><span style="font-family: 'lucida sans unicode'"><img src="http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2119.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></span><p style="text-align: center"><span style="font-size: 22px"><u><span style="font-family: 'lucida sans unicode'">Tutorials coming soon:</span></u></span></p> <p style="text-align: center"><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">Case filling</span></span></p> <p style="text-align: center"><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">Case painting</span></span></p> <p style="text-align: center"><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">Glass installation</span></span></p> <p style="text-align: center"><span style="font-size: 22px"><span style="font-family: 'lucida sans unicode'">LED installation</span></span></p> <p style="text-align: center"><span style="color: #ff0000"><strong><span style="font-family: 'lucida sans unicode'">Credit entirely to tim008 from se7ensins.com ~ DO NOT RIP!</span></strong></span></p></blockquote><p></p>
[QUOTE="tim008, post: 4412315, member: 91968"] [font=lucida sans unicode]In this tutorial i shall be showing and explaining to showing you how to make a template and cut an xbox 360 case correctly, in order to achieve a modded 360 case.[/font] [font=lucida sans unicode][CODE]This thread is picture heavy, so give it time to load.[/CODE][/font] [font=lucida sans unicode]Tools needed:[/font][list] [*][font=lucida sans unicode]Scalpel[/font] [*][font=lucida sans unicode]Sellotape[/font] [*][font=lucida sans unicode]Marker Pen[/font] [/list] [font=lucida sans unicode]To make your own template, go here: [/font][url="http://www.se7ensins.com/forums/topic/400337-360-case-mod-planning-psd-tut"]http://www.se7ensins.com/forums/topic/400337-360-case-mod-planning-psd-tut[/url] So here is a template ive made up and printed out: [font=lucida sans unicode][It is the akimbo logo, with the "ELITE" logo.[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2089.jpg[/img][/font][list] [*][font=lucida sans unicode]So you want to cover the outline in sellotape. This will:[/font] [*][font=lucida sans unicode]Stop the marker soaking into the paper[/font] [*][font=lucida sans unicode]Give you cleaner cuts[/font] [*][font=lucida sans unicode]Make it re-usable.[/font] [/list] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2091.jpg[/img][/font] [font=lucida sans unicode]Next we will take our scalpel, and cut out the shape we want:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2092.jpg[/img][/font] [font=lucida sans unicode]Keep doing it until its totally finished. *Keep the loose bits from the gun stubs, as you will need them*[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2095.jpg[/img][/font] [font=lucida sans unicode]Next we will position the template onto the xbox 360 cover. Use some tape to hold it in place:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2096.jpg[/img][/font] [font=lucida sans unicode]Next, take your marker and draw a thick line on the outline of the template, and onto the xbox.[/font] [font=lucida sans unicode]Start with the loose parts. You need to hold them in place whilst you draw on them.[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2097.jpg[/img][/font] [font=lucida sans unicode]Keep going until its all markered:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2098.jpg[/img][/font] [font=lucida sans unicode]Remove the paper template, and vala! You have the outline to cut to:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2099.jpg[/img][/font] [b][color=#ff0000][font=lucida sans unicode]Next is 1 of the most important parts of this tutorial. Cover the lines your going to be cutting with sellotape. This keeps the blade clean ensuring clean cuts.[/font][/color][/b] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2100.jpg[/img][/font] [font=lucida sans unicode]Now is a good time to remove the steel insert it, just pull it, it will detach.[/font] [img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2101.jpg[/img] [u][color=#0000ff][size=6][font=lucida sans unicode]Now down to the cutting.[/font][/size][/color][/u] [font=lucida sans unicode]Tools needed:[/font][list] [*][font=lucida sans unicode]Jigsaw [fitted with a fine toothed blade].[/font] [*][font=lucida sans unicode]Drill with sharp 10mm drill bit[/font] [*][font=lucida sans unicode]Pliers[/font] [*][font=lucida sans unicode]Dremel with sanding attachment[/font] [*]Jigsaw with fine toothed blade [/list] [spoiler][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2109.jpg[/img][/spoiler] [font=lucida sans unicode]So, take you drill and drill holes in the corners, and anywhere you will need to turn the blade:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2102.jpg[/img][/font] [font=lucida sans unicode]Keep going til all the corners are drilled:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2103.jpg[/img][/font] [font=lucida sans unicode]Next we will remove the supports on the underside of the case, take your pliers and bend then off like so:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2105.jpg[/img][/font] [font=lucida sans unicode]Keep going til the surface below where you are cutting is clear of these supports:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2106.jpg[/img][/font] [font=lucida sans unicode]Next grab your jigsaw and start cutting. Theres no rush, take it easy,[color=#ff0000] let the saw do the cutting, do not force it:[/color][/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2107.jpg[/img][/font] [font=lucida sans unicode]Theres the logo done:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2108.jpg[/img][/font] [font=lucida sans unicode]Keep going til its all cut out. [Keep the loose bits from the gun stubs], you will need them. [Don`t worry about the "O" in the xbox, it always pops off. You can fill the hole later.[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2110.jpg[/img][/font] [font=lucida sans unicode]Remember those supports we removed earlier? We are going to need to smooth them out. So grab your dremel with the sanding attachment, and smooth them:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2111.jpg[/img][/font] [font=lucida sans unicode]Keep going til its all smooth:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2112.jpg[/img][/font] [font=lucida sans unicode]So now it should look like so:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2113.jpg[/img][/font] [size=6][font=lucida sans unicode]Next we are going to smooth out the cuts.[/font][/size] [font=lucida sans unicode]Tools needed:[/font] [font=lucida sans unicode]Files[/font] [font=lucida sans unicode]Sandpaper [180 grit][/font] [font=lucida sans unicode]And i use a piece of wood with 80 grit sandpaper stuck on[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2114.jpg[/img][/font] [font=lucida sans unicode]So start by doing the biggest cuts:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2115.jpg[/img][/font] [font=lucida sans unicode]Thats the logo done![/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2116.jpg[/img][/font] [font=lucida sans unicode]Keep doing til its all done. Now is a good time to smooth over any mistake made whilst cutting:[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2117.jpg[/img][/font] [font=lucida sans unicode]Next grab your sandpaper, we are going to be removing the burrs from the cutting and filing, both the front and back needs to be done. Gently rub it on the edges of the cuts, this will round the corner slightly, and make it smooth.[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2118.jpg[/img][/font] [font=lucida sans unicode]Once its finished, it should like smooth and burr free. Its now ready for filling.[/font] [font=lucida sans unicode][img]http://i1082.photobucket.com/albums/j362/MandyorBeans/SAM_2119.jpg[/img][/font][center][size=6][u][font=lucida sans unicode]Tutorials coming soon:[/font][/u][/size][/center][center][size=6][font=lucida sans unicode]Case filling[/font][/size][/center][center][size=6][font=lucida sans unicode]Case painting[/font][/size][/center][center][size=6][font=lucida sans unicode]Glass installation[/font][/size][/center][center][size=6][font=lucida sans unicode]LED installation[/font][/size][/center][center][color=#ff0000][b][font=lucida sans unicode]Credit entirely to tim008 from se7ensins.com ~ DO NOT RIP![/font][/b][/color][/center] [/QUOTE]
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TuT - How cut an xbox 360 case [The right way].
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